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Typical problems with electromechanical relays and opto couplers
 

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AC INPUT POSSIBLE REASONS TECHNICAL ASPECTS DELCON SOLUTION
Relays/optos operate by them selves. Capacitive leakage due to long signal wires and/or parallel lying signal and load cables. 100 m wire´s capacitance can be up to 10 nF. This generates relatively high voltage in the cable. SLI ...CR
Relays/optos do not release.
Reason to failure is difficult to find due to unreliable status indication. LED is glowing even the relay/opto is not on. Operation and signal is not in synchrone. Capacitive leakage.
Indefinite operation of proxy  2 wire proxy with snubber in secondary High leakage current + capacitive leakage SLI ...CRP
Optos break suddenly. High transients from field Poor protection in primary SLI ...CH
 
AC OUTPUT POSSIBLE REASONS TECHNICAL ASPECTS DELCON SOLUTION
Relays break and must be changed. Inductive load Mechanical lifetime of a relay is 10.000.000 cycles. Electrical life time is much less, please see the diagrams SLO ...TR
High switching frequency
Opto doesn´t release. Capacitive leakage between poles Signal lines > 100 m long  
Malfunction of proxys Long or parallel cables Proxy´s leakage typically 0,5...3,5 mA SLO P...TR
 
DC OUTPUT POSSIBLE REASONS TECHNICAL ASPECTS DELCON SOLUTION
  High switching frequency with resistive load Check number of cycles from relays diagram with real load SLO ...CR, 3 A
SLO ...CRX, 10 A
Relays wear out fast. Switching-off inductive load Check number of cycles. Select right component to extinguish the spark. Note that a diode leghtens the off-delay! SLO ...CRA
SLO ...CRA4
(SLO ...CR, L/R < 5ms)
(SLO ...CRX only with clamb diode in the poles of the load)
Relays wear out fast and/or operate unreliably. High DC voltages Typically 110 V or 220 V SLO ...CRA, 1,8 A up to 220 VDC SLO ...CRA4, 4 A up to 220 VDC
 
DC INPUT POSSIBLE REASONS TECHNICAL ASPECTS DELCON SOLUTION
Problem to find out trouble maker Unreliable signal condition Highly disturbed environment SLI ...CR
 
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